Double Cone Mixer

Product description

The double cone mixer is a highly efficient powder mixing equipment with a main body of a double cone-shaped sealed container. It features high mixing efficiency, good uniformity, no dead corners for mixing inside the equipment, and is easy to clean, which can reduce material residue. 
It is widely applicable to various materials, capable of handling free-flowing powders and granular materials, and can also be used for the mixing of materials with a small amount of liquid added. It is commonly applied in industries such as pharmaceuticals, food, chemicals, and building materials.

Working principle 

The core working principle of the double-cone mixer is to achieve uniform mixing through the rotation of the container: The main double-conical closed container rotates slowly around the horizontal center axis. During this process, the powders, particles and other materials inside the container will, due to the change in container shape and the action of the rotational force, constantly disintegrate, interweave, flip and re-aggregate within the container. They not only move in a circular motion along the inner wall of the container but also undergo radial mutual penetration in the conical transition section. Eventually, different components of the materials can achieve uniform mixing without the use of any forced stirring components.

Product characteristics

1. Superior Mixing: High uniformity, double-cone structure without dead corners, suitable for multi-component and highly variable powder and granular materials;
2. High Safety: Closed container design, preventing moisture absorption, contamination and dust leakage of materials, meeting clean requirements;
3. Easy Maintenance: Simple structure without complex mixing components, easy cleaning, less residue, fewer wear parts and lower maintenance costs;
4. Wide Applications: Can handle powder and granular materials, with a spray device that can also mix a small amount of liquid, covering multiple industries;
5. Low Energy Consumption: Low-speed rotation of the container, gentle material movement, low energy consumption and less damage to material properties.

Application

1. High uniformity of mixture: The conical structure enables the materials to flow freely, reducing stagnation, especially suitable for powders/particles with similar densities. High uniformity of mixture: The conical structure enables the materials to flow freely, reducing stagnation, especially suitable for powders/particles with similar densities. High uniformity of mixture: The conical structure enables the materials to flow freely, reducing stagnation, especially suitable for powders/particles with similar densities.
2. Low residual content: Smooth inner wall + no dead corner design, the residual after discharging is much lower than that of equipment with stirring paddles, suitable for high-value materials.
3. Good sealing performance: The fully enclosed structure reduces dust leakage, meeting the clean production standards of industries such as medicine and food.
4. Simple maintenance: No complex components, low failure rate, and lower maintenance cost than paddle or blade type equipment.
5. Lower energy consumption: Mixed by gravity and rotation, no need for high-power motor, and the operating cost is more economical.
6. Wide applicability: Suitable for drying powders/particles and small amounts of liquid mixing, with little damage to fragile materials.

Product parameter

Production Line Diagram

1. Worker release the bag on the dust-free bag dumping station, as there is a dust collector in the machine, so dust fly
2. The sieve machine will remove the lump or big-size material, only allowing smaller size material to flow into the conveying system
3. The vacuum conveyor transports the material to a buffer hopper or a storage hopper, waiting for the mix
4. When you need to mix, the vacuum feeder starts work, transport the material from the hopper to the double cone mixer
5. After mix, the mixed material will be transported to a packing machine, packed according to the set weight, and then sealed the bag

In the system, the entire conveying process is sealed to ensure hygiene and safety.

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